Our vacuum gripper

No compressor. No pump. No moving parts.

Just a pulse of electricity — and vacuum appears.

At the heart of our gripper is not a motor or a valve. It is a material. A nanostructured carbon framework, more than 99.9% air, that converts an electrical signal directly into suction — locally, instantly, and repeatedly.

The underlying principle is thermopneumatic actuation: electrically induced heating causes rapid air expansion, and the subsequent cooling generates vacuum. No external pressure source required.

How it works

1. Pulse A short electrical signal is applied to the aero material. The conductive carbon network heats up in milliseconds.

2. Expand Heat transfers directly to the air inside the material. The air expands rapidly, generating a pressure increase and expelling air from the gripper volume.

3. Grip The electrical pulse ends. The suction cup of the module is placed onto the workpiece surface. As the material cools, the enclosed air contracts — creating vacuum directly at the gripping point.

What makes it different

AERO MATERIALS gripper Conventional gripper
Power source Self-contained, electrically driven Compressor or pump required
Energy use Energy used only during switching Continuous consumption
Connections Single electrical connection Hoses, valves, fittings
Moving parts No moving parts Yes, wear requires maintenance
Operating temperature Reliable also at elevated ambient and workpiece temperatures Electric systems can overheat and lose performance at elevated temperatures
Form factor Compact and modular by design Difficult to miniaturize
Environment Oil-free, no magnets, no rare earths, cleanroom-compatible Not always suitable for sensitive environments
Power source
Aero Materials
Self-contained, electrically driven
Conventional
Compressor or pump required
Energy use
Aero Materials
Energy used only during switching
Conventional
Continuous consumption
Connections
Aero Materials
Single electrical connection
Conventional
Hoses, valves, fittings
Moving parts
Aero Materials
No moving parts
Conventional
Yes, wear requires maintenance
Operating temperature
Aero Materials
Reliable also at elevated ambient and workpiece temperatures
Conventional
Electric systems can overheat and lose performance at elevated temperatures
Form factor
Aero Materials
Compact and modular by design
Conventional
Difficult to miniaturize
Environment
Aero Materials
Oil-free, no magnets, no rare earths, cleanroom-compatible
Conventional
Not always suitable for sensitive environments
Close-up of a mechanical or robotic component mounted on a metal rail, with a yellow square in the center surrounded by green, purple, and blue elements, and an electrical cable attached on top.

Key characteristics

No infrastructure — operates without compressed air supply or pneumatic network

Competitive switching speed — matches conventional valve-based systems, without pneumatic infrastructure

Modular — units can be arranged in arrays to scale lifting capacity and add redundancy

Heat-tolerant — operates reliably at elevated operating and workpiece temperatures, where conventional electric vacuum systems tend to overheat and lose performance

Sensitive-environment ready — free of oils and lubricants, non-magnetic, suitable for electronics, medical, and cleanroom applications

Repeatable — no material degradation, no performance loss over time

Close-up of a robotic surgical instrument or medical device with a white and metallic body against a gray background.

Ready to explore what this means for your application?

We are working with select partners to develop and deploy the AERO MATERIALS gripper in real production environments. We would be glad to walk you through the technology and discuss your use case.